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Simplified Building Concepts - Kee Klamp, Kee Lite, Connectors, Railings

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Tuesday, July 20, 2010

Duluth Seawall Project – Case Study in Underwater BoxBolt Usage

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Duluth Sea Port is the world’s largest inland port and one of the most important ports on the Great Lakes [ref].  The Duluth Sea Port has an aging sea wall that forms a barrier between the the port and Lake Superior.  The port has embarked upon a renewal project which will place epoxied steel plates on the corroding corrugated  sea wall.

The challenge of this project was of course how to attach the expoxied panels to the old sea wall. The solution: BoxBolt blind bolts.  The BoxBolt allows a connection to be secured to a hollow opening from one side.  This was exactly what was needed to accomplish the attachment of the new sea wall. 

Using BoxBolts the panels could be attached to the old sea wall by drilling a hole in the panel, a hole in the wall, pushing the bolt into the hole and tightening the bolt down.   See the pictures below for a look at the project.

Corroded Wall - Duluth Sea Wall Project

Team members examine the corroded sea wall where the panels will be installed.

 

Wall Panel - Duluth Sea Wall Project

A new panel sits on the dock pre-drilled and ready to be installed.  These panels are lowered by crane into the working area and then secured to the existing sea wall with BoxBolts.

 

Huge BoxBolt - Duluth Sea Wall Project

The galvanized BoxBolts used to attach the sea wall are quite large.  The housing is held in place by a wrench while the bolt is turned, as the bolt turns the nut on the end splays the metal flanges to tighten the panel against the wall.

 

BoxBolt Installation - Duluth Sea Wall Project

A worker inside the cofferdam who is tightening down the BoxBolts that are holding the panels to the sea wall. 

 

BoxBolt Installed - Duluth Sea Wall Project

A freshly attached BoxBolt holding the epoxied panel to the old sea wall. 

 

Completed Sea Wall - Duluth Sea Wall Project

A completed section of the sea wall. The cofferdam removed, the wall is finished and ready to come into contact with the corrosive elements!

Learn More about BoxBolts

BoxBolt™ is an expansion anchor that can be used to make connections to structural sections.

Click here to learn more about the BoxBolt expansion anchor and how it can help you on your next project.

Posted on 07/20 at 09:09 AM
Case StudiesConnectorsPress ReleaseProduct InformationPermalink

Monday, February 01, 2010

Wired foresees a “New Industrial Revolution”

wired 

The most recent issue of Wired Magazine (Feb 2010) has a cover article entitled “Atoms are the New Bits” written by Chris Anderson.  The article outlines an industrial seismic shift in how the manufacturing world is changing to reflect the Internet and the world of open source computer software development. 

Because of the lowering cost of expensive manufacturing equipment, smaller companies can now get involved in producing their own goods for special and unique products.  Because of the Internet, there is a global market to reach when the product might only appeal to a very small sliver of the population.  Bring these two things together and you have new industrial revolution where people can actually build a sustainable businesses by manufacturing niche products in their garage.

As the general manager of an online shop that sells connectors and fittings, this article was invigorating and inspiring.  Back in 2006 when we first got started, one of our first big jobs was to provide tables for O’Reilly Media’s Maker Faire.  They loved the “tinker toy” of building with Kee Klamp fittings. These components can be used to build just about any tubular structure simply and easily.  We loved the faire and even met some of the folks who were featured in Chris Anderson’s article (namely Jim from TechShop).  The faire was an exciting time, and while people groaned at the price, they loved the concept. 

The New Industrial Revolution and the future of Simplified Building Concepts

Simplified Building Concepts has been a work in progress from the beginning.   We’re not one of those companies that started off with a crystal clear vision.  Over time we shifted this way and that to respond to the market.  More recently our focus has turned to the development and sale of safety products which ultimately led us to produce a new web site exclusively focused on safety: Simplified Safety.

With the creation of the new site, Simplified Building Concepts is rediscovering its roots in the sale of simple connectors and fittings.  After reading this article I hope we can become an online resource for the growing number of folks involved in manufacturing out of their garage; providing them with quality parts and pieces that can be used to produce great OEM products. 

Every age has its amount of “interesting things” that are happening.  I enjoyed hearing about this new wave of garage styled industrial entrepreneurs and hope that our business can help them bring their products to market quicker and easier. 

Making it Easier with Google SketchUp

One of the ways that we are trying to make it easier for industrial entrepreneurs is by providing SkechUp models of our components.  This allows product developers to model their product before they build.  Take a look at our SketchUp component library to view both components and projects.

Posted on 02/01 at 09:25 AM
ConnectorsCustomer IngenuityDIYIndustrial DesignInspirationPermalink

Thursday, June 25, 2009

Attach Handrail Uprights to Floor Grating

Until now, there have not been many options to attaching a handrail to a steel grating floor.  You can weld, but that can be costly and dangerous. You can build an offset handrail that attached to the side of the structure, but installation can be difficult.  We have a new fitting and grating clip which make attaching handrail uprights to steel, aluminum or fiberglass grating even easier. The trick is to use a 262 fitting, with a G Clip GM.  Using these two components allows you to connect handrail bases to floor gratings in a simple and straight forward manner from one side of the surface.

See the pictures below for an overview.  See our fitting page and G Clip page for more information on those components.

 

1. Insert the bottom half of the G Clip from the tops side of the grating

 

OLYMPUS DIGITAL CAMERA

2. Connect the grating clip to the grating with the bottom fastener

OLYMPUS DIGITAL CAMERA

3. Slide the 262 Fitting onto the bolt on the clip.

OLYMPUS DIGITAL CAMERA

 

OLYMPUS DIGITAL CAMERA 

4. Fasten the fitting to the clip with standard nuts and washers.

OLYMPUS DIGITAL CAMERA

 

 

OLYMPUS DIGITAL CAMERA          

5. Slide in your upright pipe and tighten the set screws.

OLYMPUS DIGITAL CAMERA

That’s it!  In several minutes you’ve created a connection that is as strong as a weld, but is not prone to rust and requires no specialized labor to install. 

If you’re interested in constructing a handrail on steel grating, please see our handrail resource page and then contact us

Posted on 06/25 at 08:11 PM
ConnectorsProduct InformationOSHAPermalink

Friday, June 12, 2009

Now Offering more Grating and Flooring Fasteners

We have expanded our offering of grating clips, g clips and steel flooring fasteners to include some new products:

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G-Clip Bar Grate Fasteners

G-Clips (short for grating clips) are easy to install clips that hold down steel, aluminum or fiberglass grating.  The idea is simple, through the usage of simple tools, clip instead of weld your bar grating to a steel work environment. 

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Grate-Fix – Another Clamp for Steel Aluminum and Fiberglass Grating

Comparable to products from those from struct-fast, the Grate Fix uses a different method to attach the grating to the steel work.

New High Tolerance versions of the steel floor fasteners are also now available. 

Posted on 06/12 at 03:08 PM
ConnectorsProduct InformationPermalink

Wednesday, July 02, 2008

BeamClamp Product Animations

BeamClamp is a unique steelwork connection system that does not require welding or threading.  The clamping system allows for quick installation.  Unlike welding, the product is engineered and has guaranteed load specifications.

The video animations below will give you an idea of how BeamClamp can work for you:

Please contact us or view our BeamClamp Product Page to learn more about this steel connection system.

Posted on 07/02 at 11:49 AM
ConnectorsVideoPermalink

Tuesday, January 29, 2008

ADA Video Series

We have put together a series of short videos on how to use our ADA Series 500 Fittings.  Please watch the following videos to get an idea of how our ADA fittings work together. 

Building a D-Return

Building an Upright

Putting it all Together

Message to Contractors

Learn more about ADA Handrails…

Posted on 01/29 at 09:29 PM
ConnectorsDIYADAPermalink

Thursday, November 15, 2007

Watch BoxBolt Installation in Action

Above is a video of a BoxBolt being installed with a BoxSok.  BoxBolts are used to connect structural steel from only one side. 

Learn more about BoxBolts

Posted on 11/15 at 12:00 AM
ConnectorsPress ReleasePermalink