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Simplified Building Concepts - Kee Klamp, Kee Lite, Connectors, Railings

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Friday, September 03, 2010

515-7 Discontinued, Replaced with 520-7 and 2 x 514-7s

The 515-7 internal coupling elbow was a clever little fitting used to create ADA D-returns.  The manufacture has decided to discontinue this part, so we wanted to let you know that the replacement for the 515-7: use one (1) 520-7 Solid Elbow and two (2) 514-7 Internal Couplings.  It might sound egregious to replace one fitting with three, but the cost is nearly the same. 

515-7

The new configuration is not as simple to assemble (a few more set screws to tighten), but now there will not be a gap in the elbow fitting like in the 515-7.  If you have any questions about this, as always, contact us!

Posted on 09/03 at 02:55 PM
HandrailADA • (0) TrackbacksPermalink

Thursday, September 02, 2010

What Size Pipe Should I Use?

Recently we had this question come up on our fourms.  We did some internal research and talked about it as a staff and below is a short guide to what size pipe you should use based on the application.

Size

N.B. O.D.

Example Applications

4

1/2” 0.840”

Very Light Frames

5

3/4” 1.050”

Decorative Accents

Light Frames

Retail Stands and Racks

6

1” 1.315”

Racks (e.g. clothing)

Tent / Shade Structures

Greenhouse Construction

Light Duty Frames

Enclosures (e.g. Sports Netting)

Signage Supports

Retail Stands and Racks

Athletic Training (e.g. Pull Up Bar)

7

1-1/4” 1.660”

ADA Handrail

Standard Handrail

OSHA Guardrail

Medium Duty Frames (e.g Bed Frames)

Awning Frames

Carport

Heavy Duty Racks (e.g. Fire Wood)

Parkour (Gymnastics)

Tables / Benches

Custom Desk

8

1-1/2” 1.900”

OSHA Guardrail

Standard Guardrail

Parkour (Gymnastics)

Heavy Duty Frames (e.g. Solar Panel)

9

2” 2.375”

Extra Heavy Duty Frames (e.g. Storage Shed)

“Overbuilt” Railings

Weight Bearing Racks

Pipe Chart

Our pipe size chart gives you an idea of the relative sizes of pipe.

Posted on 09/02 at 01:30 PM
Product InformationPipePermalink

Tuesday, August 31, 2010

Offset Lighting Grid

One of our customers needed to build a light grid for their client’s photo shoot area.  They built the structures with Kee Klamp components and attached to two sides of the building as well as some angled rafters.  See more about this grid in the projects area: Lighting Grid – Offset

Kee Klamp Lighting Grid

Kee Klamp Lighting Grid

Kee Klamp Lighting Grid

Kee Klamp Lighting Grid

Posted on 08/31 at 03:25 PM
ProjectsStructures • (0) TrackbacksPermalink

Wednesday, August 25, 2010

Reclaim Stair Space – Build an Overhanging Shelf System

shelf-comp2  

I built this Space Saving Stair Railing Shelf for storage and safety.  The wall was too short to be safe, so in building it up I made a shelf system the overhangs into the stairwell and creates a lot of additional storage space. 

Checkout the project for more pictures and step by step walk through on what I did to create the overhanging shelf using some Kee Lite components and aluminum pipe.

Complete Project: Space Saving Stair Railing Shelf

shelf-comp1
Posted on 08/25 at 01:50 PM
DIYIndustrial DesignInspirationProjectsFurniturePermalink

Tuesday, August 24, 2010

DIY End Zone Camera Quadpod

This is a design for a camera elevation system using Kee Klamp fittings and 1-3/8” tube. Used to take video and photos of football games (or any sports event), this Quadpod can be made for under $500. The idea is simple: attach a  camera to the top of the vertical pipe to get shots of the action on the field.  A pan-tilt module can be attached to the post and camera to provide additional control. 

The cords to the camera and the pan and tilt controller would drape down the outside of the pipe or be tucked inside the pipe. The main body of the Quadpod should be able to collapse down to a storable size by loosening one set-screw on the upper Type 40-6 Kee Klamp.  

Purchasing a brand new pre-fabricated tri-pod would cost from a $2k to $10k, depending on the accessories and features. This Quadpod should cost less than $500 using Kee Klamp components and standard 1-3/8” railing tube.

I have purchased the Kee Klamp components and tube to be able to construct a Quadpod. I intend on posting pictures, a revised Sketchup drawing with actual dimensions, a parts list, and a review of the project once it is completed.

Mike Johnson EndZone Pod2-Photo Shot2

I expect to be able to shorten the legs quite a bit when I actually build the Quadpod. Considering the height needs to be around 15 feet, I am hoping to have the legs no longer than 5 feet. They are closer to 10 feet in the sketch.

Mike Johnson EndZone Pod2-Photo Shot1 with fitting designations pic17

Below: Attach a pan and tilt controller to the Type 69-6 to manipulate your video camera.

Mike Johnson EndZone Pod2-Photo Shot1 with fitting designations pic14

Below: The Type C50-66 is comprised of two fittings that are riveted together; the Type F50-6 and the Type M50-6. The Type C50-66 is sold as an individual fitting already riveted.

 Mike Johnson EndZone Pod2-Photo Shot1 with fitting designations pic16B

Below: Again, the Type C50-66 is a fitting made up of two fittings; the Type F50-6 and the Type M50-6.

Mike Johnson EndZone Pod2-Photo Shot1 with fitting designations pic13

Mike Johnson EndZone Pod2-Photo Shot1 with fitting designations pic19

Contact Sam at sam@simplifiedbuilding.com or at 585-672-7312 for more on doing-it-yourself with Kee Klamp components.

Posted on 08/24 at 10:55 AM
DIYProjectsStandsPermalink

Wednesday, August 11, 2010

Carriage House Loft Railing

This loft railing, built in the roof of a carriage style house, was constructed from Kee Klamp components and fittings.  Another example of railings that can be constructed with Kee Klamp.

Contact our projects team for more on building railings with Kee Klamp.

Carriage House Loft Railing

Carriage House Loft Railing

Carriage House Loft Railing

Carriage House Loft Railing

Posted on 08/11 at 07:19 AM
HandrailSafety RailPermalink

Thursday, August 05, 2010

Field Trip: Visit to Williamson, NY Solar Array

One of the liabilities of selling your product all over the United States and Canada, is that you don’t always have the opportunity to visit the installation site and see the completed project.  Recently a local company, O’Connell Electric, purchased some Kee Klamp components for a solar array that they were assembling in Williamson, NY up along lake Ontario.  Gratefully, we were allowed to visit the site and capture some pictures of the finished framework.

Williamson Solar Array - Kee Klamp Frame

Williamson Solar Array - Kee Klamp Frame

Williamson Solar Array - Kee Klamp Frame

Williamson Solar Array - Kee Klamp Frame

Williamson Solar Array - Kee Klamp Frame

See all the pictures in this photoset: Williamson Solar Array

Visiting a site is always educational.  Here are a few facts about this project and about the solar industry in Upstate NY

  • While the system may appear overbuilt,  the extra supports are there to provide additional wind and snow loading requirements.
  • Upstate, NY is a great location for solar energy collection.  The angle of the sun, combined with the weather creates an optimal location for solar energy collection.
  • O’Connell Electric was responsible for building this solar system.
  • The energy from this solar array will supply power to a local water treatment plant.  When complete it will offset about 75% of it’s electrical cost.
Posted on 08/05 at 08:32 AM
ContractorsProjectsFramesSolarStructuresPermalink

Wednesday, August 04, 2010

Standalone PVC Clothesline Project

R1-6

Four crazy women (self described) from the mid-west built this structure from PVC to support a clothesline.  If you’re interested in learning about how they did it, then please visit the project page.

Standalone PVC Clothesline

Posted on 08/04 at 06:35 AM
DIYProduct InformationPVCProjectsFramesPermalink

Tuesday, August 03, 2010

Build a Solar Panel Frame With Kee Klamp Fittings

Kee Klamp Solar Panel Support Racks

Kee Klamp Solar Panel Support Racks

Check out this Solar Panel Frame project that uses Kee Klamp fittings to build a solar panel support system that is durable, adjustable and easy to install.

Solar Panel Frame

Related Entries

Posted on 08/03 at 06:24 AM
ProjectsFramesRacksStructuresPermalink

Monday, August 02, 2010

Monet’s Arch – Amazing Rose Trellis

Monet's Arch

One of our customers, Paul Deas, has constructed an amazing rose trellis called a Monet’s Arch.  Not only did he build it, he documented it and photographed it so you could see how he did it.  Here is a bit of what he had to say:

We wanted to create a 50ft walkway with an garden arch for roses. The structure is designed using Kee Klamp products and galvanized pipe, both of which have been powder coated black.

Most of this project was pretty straight-forward, but we need to bend 1-1/4" pipe in an arch. Simplified Building found us a local company that had the capability (turns out it's not that hard to come by), so we bought the pipe from them and had them bend our arches. Another local company did the powder coating of the galvanized pipe. We gave the color code to Simplified Building so that they could match the fittings to the same basic black color.

His project contains a detailed structural diagram and some how-to pointers on some of the sticking points, such as obtaining the bent pipe for the structure.  Kudos to Paul on his project, and we can’t wait to see the pictures when the arch is full of roses!

Monet’s Arch – Kee Klamp Rose Trellis

Posted on 08/02 at 06:18 AM
Permalink

Friday, July 30, 2010

Kee Klamp Kite Kart (parlevu France)

Kee Klamp Kite Cart

One of the great things about the internet is the ability to explore across linquistic barriers.  Google (and other web translation engines) have made it possible to explore web content in other languages.  My international search has turned up some interesting non-native English web sites that feature the use of Kee Klamp products.  One such site is a site in France that talks about how to build a beach kite cart. If you haven’t seen this sport, check out the videos below.  It must be pretty wild to be whipped along the beach in a wheeled cart, pulled by a kite. 

Kee Klamp Kite Cart Kee Klamp Kite Cart

Kee Klamp Kite Cart

The site contains complete instruction on how to build a cart using Kee Klamp components, pipe and some other pieces.    It even includes a flash presentation with overlays showing you the different components of the cart.

Note the cart in the video below is not the cart pictured above, but is just illustrating the use of a kite buggy.

 

French Kite Cart

Posted on 07/30 at 06:46 AM
DIYFunInspirationProjectsStructuresPermalink

Thursday, July 29, 2010

Translucent Awning Structure

awning

This awning structure was made by a family in England to keep the rain off during the wet months.  The concept is a great way to shelter an area from the rain while allowing the sunshine to come through.    The curves make this structure more interesting, but finding a place to bend pipe in your area might prove difficult.  Click here to read the author’s story.

Kee Klamp components are used to connect the different pipe sections together and to secure the unit to the home.

frame close up

If you’re interested in building a structure like this, contact our projects team

Posted on 07/29 at 06:32 AM
Industrial DesignInspirationProjectsFramesStructuresPermalink

Wednesday, July 28, 2010

Amazing Bus Conversion – Part 2 – Roof Deck

112572806_gEc3A-O

Yesterday we blogged about the wind turbine support on the bus.  Today we talk about the deck structure on the roof of the bus.  Looking at the picture above you can see that the deck on the roof is supported by pipe and fittings that are attached to the side of the bus.  Refer to this web site for a complete log on the bus, including the building of the deck.

Due to the curvature of the bus roof, the bottom of the deck needed to be supported from the outside edges.  To accomplish this, the author used a couple of flanges and pipe to support the decking structure.

The 64 Vertical Flanges are used to attach to a relatively small space in-between the windows while the 62 Base Flange is used to attach the pipe to the decking.  In addition to these fittings, there are no closes ups of this, but their are also a few support the utilize C58 Swivel Flanges to support the decking at an angle in a number of locations where attaching vertically would have obstructed the window.

44256739_AM2ty-O 44256737_wGSog-O

Learn more about this amazing school bus conversion on the author’s web site.

Posted on 07/28 at 06:04 AM
DIYInspirationProjectsRacksPermalink

Tuesday, July 27, 2010

Amazing Bus Conversion – Part 1 – Wind Turbine

112572806_gEc3A-O

Every once in a while we stumble upon some truly amazing projects.  This bus was a conversion from an old yellow school bus.  This is upcylcing at it’s very best.  The interest that we have in this project is that it uses Kee Klamp fittings in a number of different areas of the construction.

Here the author shows the use of Kee Klamp in the construction of a wind turbine support

112001514_X5cCC-O-1 112220079_GB6JX-O

The turbine is placed on top of a 10’ piece of 1-1/2” Schedule 40 Galvanized Pipe

C50-8 Connectors secure the braces to the upright.

The upright is connected to the decking with a 62-8 Flange.

The bracing is connected to the deck with C58 Swivel Flanges.

112220338_Qgdkj-O 

Visit the author’s site to learn more about the Bus project and his wind turbine.

Interested in making you own wind turbine to go on top of this post.  Visit Make’s new project area and check out this project:

Make a Wind Generator

PKL4sT3iEhBIxYQC.large

Posted on 07/27 at 07:36 AM
Customer IngenuityDIYIndustrial DesignInspirationProjectsStandsStructuresPermalink

Monday, July 26, 2010

Kee Klamp Structure for Attaching PVC/Vinyl Signage

sleepline

The Dutch company, Visix, has come up with a sign display system that uses Kee Klamp structures to attach PVC and Vinyl signage to the outside of a building.  The structure is simple using a 61 Flange, a 35 Three Socket Cross and a Pipe Cap to create a ridged pipe structure.  The signage is then lashed to the pipes to create a very sharp looking sign layout.

kadersysteem-detail

Posted on 07/26 at 07:22 AM
ArchitecturalInspirationProjectsFramesPermalink
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